Diamond saw blades are made with teeth that have been coated in a strong carbon grit mixture. These saw blades are designed to cut through materials that would wear away normal blades, including stone, clay, concrete and similar substances. Diamond blades are usually designed for these tough materials. Trying to cut wood with a diamond saw might not lead to good results.
Diamond Saw Damage
Diamond saws are designed to be the most durable blades for the most difficult saw projects. You will not need to worry about damaging the diamond saw blade itself. These blades are made to withstand stone materials. The soft fibers of wood boards will not hurt the blade itself. The danger is in how the diamond blade treats the wood itself.
General Purpose of Diamond Blades
General purpose dry diamond saw blades can be used for several materials, but reconsider before using them to cut wood. The harsh grit of the diamond blade can cut tile and masonry with straight lines. When applied to wood, however, the blades might create a rough cut, ripping apart fibers, or might make it too easy to create crooked cuts. In most cases, it is better to use a traditional steel blade for wood.
Wood Cutting Blades
Carbide-tipped saw blades are designed especially for wood. These are similar to diamond saw blades, but are designed with teeth and coatings that will make it easier to cut wood, especially hardwoods. If you do want to use a diamond saw blade, ensure that you use a carbide version that is specifically designed for wood.
Exceptions
Some exceptions exist to using diamond blades on boards. For example, fiber cement board comes in planks and might resemble wood, but it is actually made from cementitious materials. Do not assume that the board shape means it is made of wood. Diamond saws work well when cutting fiber cement and similar materials for construction products.
How to Cut Concrete
Concrete—most of us have a love-hate relationship with it. Love it when we need a permanent, heavy-duty, weather-resistant surface. Hate it when we gotta repair, replace or cut the stuff.
The prospect of cutting concrete can be daunting, but it doesn’t have to be. Most of the battle can be won by simply selecting the right tools. Try a concrete saw. Following is a rundown of common concrete-cutting tasks—from dinky to monster-sized—and the best tools and techniques for handling them.
Blades made of corundum may be cheap, but on a per-cut basis, they’re more expensive than diamond-tipped blades. If you rent a diamond circular saw blade, many rental centers will measure its perimeter before and after and charge you by the 1/1,000th inch used.
You can make small rough cuts using a cold chisel and sledgehammer (Photos 2 and 3), but the better choice is a circular saw with a special blade.
Dry-cutting diamond blades most often have a serrated or toothed rim (Photo 1) to help cool the blade and eject waste. They work best when you make a series of gradually deeper cuts to avoid overheating the blade. The downside to dry-cutting masonry is the tornado of fine dust it creates. If you cut concrete indoors, seal off the area with plastic and duct tape. Seal all duct openings as well.
Wet-cutting diamond blades can have either teeth or a smooth, continuous perimeter. Water not only helps cool and lubricate the blade but also keeps the dust down. These cut the fastest and cleanest, but they require a special saw that can both distribute water and be safely used around it. As a make-do option, you can plug your saw into a GFCI-protected extension cord and have a helper carefully direct a small stream of water just in front of your saw as it cuts.